Category Archive: Poly Bagging
Kitting is a prepackaging method manufacturers use to streamline the assembly process of multi-part products. Whether a kit is intended for the manufacturer itself or end-users, kitting effectively reduces the time, labor, and costs associated with gathering and organizing individual components each and every time someone prepares your product.
Choosing a kitting services provider to cut out unnecessary work with hardware and fastener kits will increase the speed and efficiency with which assembly workers and installation professionals can do their jobs. Read on to learn more about kitting, its primary benefits for manufacturers and distributors, and how kitting service professionals can streamline assembly processes.
What Is Kitting?
The kitting process takes the multiple components necessary for assembling a product and prepackages them into a single box, carton, or clear plastic poly bag to simplify their use and shipment. Rather than taking the time to manually extract and count the individual parts you need from a larger box each time, kitted components are pre-counted and -packaged together in a master bag or container based on the exact quantities you require for easy use. These ready-to-ship packages can be labeled with your customer’s specs for simple part identification, as well.
It’s an ideal process for packaging fastener products, putting together custom kits of components like nuts, bolts, washers, and screws. Poly bags are a popular option for kitting fastener sets. These are beneficial for any application in which pre-packaged fasteners would be helpful for an end user, such as assembly line processes and cabinetry installation.
Benefits of Kitting
Partnering with a professional kitting services provider lends your operation numerous benefits. The primary advantages of kitting include:
Enhanced Efficiency and Customer Satisfaction:
Picking and packaging components only as you need them or when orders come in breeds inefficiency for slower order fulfillment. An effective kitting service provider instead proactively pre-assembles individual items into ready-to-use or ready-to-ship kits using a vendor-managed inventory system. An assembly-line worker, for example, will then have the accurate number and type of parts necessary to assemble each product, streamlining their process and minimizing breaks in their concentration.
Decreased Material Waste and Product Loss:
By incorporating all the necessary product components into a single kit, you cut down on the amount of packaging material you’d otherwise waste packaging each item separately. You’ll also be less likely to misplace single components because they’re not individually packaged.
Time and Cost Reductions:
Bagging specific fastener types together for a product’s assembly helps speed up production, enhancing productivity while reducing expenses. This leads to improved logistics, lower fulfillment costs, and a more efficient and profitable business model overall.
Contact Associated Fastening
Kitted fasteners help manufacturers improve assembly speed, boost profits, and reduce inefficiency in their operations. That’s why Associated Fastening Products, Inc. provides our clients with efficient poly bagging, kitting, and fulfillment services to simplify production. For over 35 years, Associated Fastening has been providing OEM clients worldwide with manufacturing, kitting and packaging solutions for diverse applications.
Our state-of-the-art machinery allows us to pre-package high-quality fasteners, hardware, brackets, casters, O-rings, clips, bushings, and more using various packaging options and sizes. With the ability to place small to large items, our packaging equipment can process 1 to 1,000 of the same component and 1 to 25 different ones to make custom-configured kits that suit your exact assembly needs.
While we most commonly utilize poly bags for fastener sets, our team also offers skin and blister packaging as well as parts boxes for our custom hardware kits. In addition to poly bagging and kitting, Associated Fastening has capabilities for hand counting, sub-assembly, labeling, and barcoding to offer comprehensive, one-stop services for your convenience.
Contact us to learn more about our poly bagging and kitting solutions, or request a quote for any of our extensive service offerings today.
In today’s competitive business landscape, choosing the right packaging materials can make a drastic difference in the success of your products. Poly bags, or polyethylene bags, are a versatile, cost-effective packaging option for products ranging from nuts and bolts to washers, O-rings, and various other hardware components.
At Associated Fastening, we offer poly bagging services for a range of hardware and fastening products. These bags can be custom-printed with your branding, product information, and more to make them stand out while adequately protecting the contents. In this blog post, we’ll explore the key benefits of using custom-printed poly bags for your business.
Marketing Your Brand
Custom-printed poly bags are an excellent way to promote your business. They provide a unique opportunity to showcase key information, including your company’s logo, branding elements, product details, and more, all of which are critical to increasing visibility.
Here are a few ways printed poly bags can benefit your brand:
- Improved Brand Visibility: Custom-printed poly bags create a lasting impression and help customers remember your brand.
- Brand Recognition: Consistent use of custom poly bags creates cohesive packaging that helps to establish a strong brand identity.
- Enhanced Communication: Printed poly bags can include essential product information and instructions to aid customers or retailers.
- Retail Appeal: In retail environments, attractive and informative packaging can influence purchasing decisions.
Cost-Effectiveness
A primary benefit of custom-printed poly bags is their affordability compared to other packaging materials like metal containers or cardboard boxes. For businesses looking to lower packaging costs without sacrificing quality, poly bags offer an ideal solution, providing the following cost-saving benefits:
- Long-Term Savings: High–quality customized poly bags are durable and reliable, leading to fewer packaging failures and reducing the need for replacements.
- Reduced Shipping and Storage Costs: Poly bags are lightweight and compact, meaning they take up less space during storage. They are also less expensive to ship compared to bulkier packaging options.
- Higher Perceived Value: Custom-printed poly bags can enhance the perceived value of your products, potentially allowing you to consider premium pricing for your products.
Durability and Product Safety
When it comes to hardware and fastening products, ensuring they are adequately protected during storage and transport is critical. Poly bags are made of highly durable plastic materials and are resistant to tearing and punctures, offering superior protection for your products. Additionally, custom-printed poly bags provide an effective barrier against environmental factors such as moisture and contaminants that can damage or degrade hardware components. This level of protection helps preserve the integrity of your products, reducing the risk of damage and fostering brand loyalty.
Poly bags also offer the opportunity to print essential safety information directly on the bag itself. Whether it’s handling instructions, product warnings, or usage guidelines, printing this vital information on your poly bags ensures customers have easy access to key safety details.
Request a Quote on Custom-Printed Poly Bags
Custom-printed poly bags offer numerous benefits for packaging hardware and fastening components. From boosting brand visibility and communicating critical information to enhancing product safety, custom poly bags can help your products stand out.
At Associated Fastening Products, we provide hardware kits and poly bagging services to meet your unique needs. Our capabilities include custom printing of labels, logos, and branding. With over 35 years of experience, we ensure reliable and cost-effective poly bagging solutions for your hardware components.
For more information about our custom-printed poly bags, contact us or request a quote today.
What are poly bags? Poly bags are versatile packaging solutions utilized across retail, commercial, and industrial sectors to package various products, including hardware and fasteners. Most poly bags are made from polyethylene (PE), a durable, flexible plastic capable of protecting products during storage and transport.
At Associated Fastening Products, Inc., we offer a range of poly bagging solutions tailored to your business’s unique requirements. Here, we will provide an overview of the various types of poly bags, their materials, styles, sizes, and applications to help you choose the best option for your needs.
Poly Bag Materials
Poly bags are made from numerous plastic materials. While PE is the most commonly used material, other types of plastic can be used depending on the specific application. Popular materials include:
- Low-Density Polyethylene (LDPE): LDPE is flexible, lightweight, and resistant to punctures. Mostly used for general-purpose applications, LDPE poly bags are ideal for packaging smaller hardware items such as nuts, bolts, washers, and screws.
- High-Density Polyethylene (HDPE): Known for its strength and rigidity, HDPE is perfect for packaging heavier or sharper hardware products.
- Linear Low-Density Polyethylene (LLDPE): This material offers higher tensile strength than LDPE, making it even more resistant to punctures and stress. It is suitable for packaging hardware and fasteners that may be exposed to rough handling.
- Polypropylene (PP): PP is strong, moisture-resistant, and transparent. It is often used to package hardware items that require clear visibility, such as small parts and fasteners.
- Polyethylene Terephthalate (PET): PET is used for applications requiring extra strength and heat resistance, such as for heavy-duty fasteners that may be exposed to varying temperatures.
Poly Bag Styles
There are various poly bag types, including:
- Plain Clear Poly Bags: These simple, unprinted bags are ideal for businesses prioritizing functionality and cost-effectiveness.
- Printed Poly Bags: Printed poly bags offer the ability to display product details, branding, or regulatory information. These bags are commonly used for retail packaging.
- Flat Poly Bags: Flat poly bags feature a basic design without gussets or additional features. This makes them ideal for packaging flat, low-profile hardware such as washers, nails, and screws.
- Gusseted Poly Bags: Gusseted poly bags have expandable sides or bottoms, allowing them to fit bulkier or irregularly shaped items. They are often used for packaging larger fastener kits and industrial hardware components.
- Resealable Poly Bags: Equipped with a zip-lock or other resealing mechanism, this type of poly bag is perfect for products that need to be kept secure and easily accessible for repeated use, such as screws and small fasteners.
Poly Bag Sizes
Poly bags are available in a wide range of sizes to accommodate numerous types of hardware components. Common sizes include:
- 3″ x 3″ Poly Bag: Ideal for small fasteners like screws, washers, and bolts.
- 8″ x 10″ Poly Bag: Suitable for medium-sized hardware items, such as nuts, drill bits, and fastener sets.
- 24″ x 36″ Poly Bag: Perfect for bulkier items like large tools or industrial fasteners requiring extra room for secure packaging.
For flat bags, simply choose the right dimensions based on the length and width of the items being packaged. For gusseted bags, account for the expanded volume and shape of the items to ensure a proper fit. Regardless of the type of poly bag you choose, always add a little extra room to prevent overstuffing and ensure ease of packing.
Choosing the Right Poly Bag
When selecting a poly bag for your hardware and fastening products, there are several key factors to consider:
- Material Strength and Durability: Consider the type and weight of the hardware being packaged. Heavier, sharper items may require strong materials such as HDPE or LLDPE, while smaller, lightweight items can be packaged in LDPE.
- Transparency and Visibility: If your product needs to be easily visible, clear poly bags made from LDPE or PP are ideal. When used in retail applications, transparent poly bags allow customers to easily identify the hardware they’re looking for.
- Size and Dimensions: The poly bag you choose should fit your products snugly while ensuring efficient use of materials.
- Compliance with Industry Regulations: Make sure your poly bags meet any relevant industry regulations, such as compliance with safety or environmental standards.
By carefully considering these factors, you can select the right poly bag that offers optimal protection and cost-efficiency for your hardware kits.
Contact Associated Fastening Products, Inc. for Poly Bagging and Hardware Kits
At Associated Fastening Products, Inc., we offer custom hardware kits and poly bagging services for a wide range of components, including fasteners, brackets, clips, and more. With over 35 years of experience, we can provide poly bags tailored to your needs, with customized labeling, bar coding, and more. Our poly bags come in various sizes and thicknesses, and we offer a range of value-added services such as warehousing, shipping, and specialized packaging.
For more information about our poly bagging capabilities, contact us today. You can also request a quote to get started.
